Product Description

custom large aisi 4340 cast iron long mild steel rolling mill transmission propeller pto drive shaft
The drive shaft and the passive shaft shall be a pair of directly adjacent shafts connected by transmission pairs (gears, pulleys, sprockets, etc.). driving shaft is closer to the power source .on the contrary, the passive shaft is similar to the working shaft, it is mainly used in lathes, milling machines, fans, conveyors, injection molding machines, processing centers, steam turbines, drilling machines, hydraulic turbines, machinery industry, etc.

 

We are manufacture main shaft,transmission shaft, rotor shaft,propeller shaft,wind power shaft,passive shaft, support roller shaft,gear shaft,eccentric shaft,custom and oem are accepted.

Product name

OEM machining forged 42CrMo steel thread axis shaft

Material

ZG45,ZG42CrMo,35CrMo,ect

Structure

Casting or forging

Process

Lathing, milling,grinding

Max.diameter

2000mm

Max.length 

8000mm

Max.tolerance

±0.3

Type

According to drawings

Package

Seaworthy packing

Delivery time

15-45 days

Certification

SGS,ISO

 process equipment list 

equipment process part size  qty     model
gantry milling machine 6000*2300*1600 1 BX2571
gantry milling machine 3000*1200*800 1 XQ2012
CNC centre 1000*600 1 1060
CNC centre 1300*700 1 1370
CNC centre 4300*2700 1 4370
vertical milling machine  1500  1 X53T
gantry boring and milling  1800*4000 1 B**2018
horizontal milling machine 960*1200*1200 1 TP *611B
horizontal lathe  dia300*3000 4 CW6163E
saw machine  dia5---300 4  
grinding machine  1000*300 1 M71304
grinding macnine for outer dia 1500*3200 1 M1332B
gantry CNC centre 4000*2700 1 YR4571
common lathe dia20--1280,L 20--5000 6  
common drilling machine  dia2--80 6  
plasma cut machine  4000*12000 1 SXL-400
arc welding machine    2 500-2
co2 welding machine   14 350 500
other common machine  common milling ,lathe , driling and milling machine etc 

 

FAQ
Q1: Are you a factory or trading company?
A:We are a factory and have more years manufacture and sales experience.

Q2: What is your sample policy?
A:We can supply the sample if we have , but the customers have to pay the sample cost and the courier cost.If sample quantity is more than our regular one, we will extra collect sample cost.

Q3: Can you produce according to the samples?
A:Yes, we can produce by your samples or technical drawings. We can build the molds.

Q4: What's your delivery time?
A:For regular products, we keep them in stock. The specific delivery time depends on the items and the quantity of your order,usually15-20 days

Q5:What is your terms of payment?
A:T/T 30% as deposit, and 70% before delivery.

Q6:Do you test all your goods before delivery?
A:Yes, we have 100% test before delivery.

 

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft
Samples:
US$ 2000/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pto shaft

What maintenance practices are essential for prolonging the lifespan of PTO shafts?

Maintaining proper care and performing regular maintenance on Power Take-Off (PTO) shafts is crucial for prolonging their lifespan and ensuring optimal performance. By following essential maintenance practices, you can prevent premature wear, identify potential issues early on, and maximize the longevity of your PTO shafts. Here are some key maintenance practices to consider:

1. Regular Inspection: Perform routine visual inspections of the PTO shaft to check for any signs of damage, wear, or misalignment. Look for cracks, dents, bent sections, or loose components. Inspect the universal joints, coupling mechanisms, protective guards, and other associated parts. Pay attention to any unusual noises, vibrations, or changes in performance, as these can indicate underlying issues that require attention.

2. Lubrication: Proper lubrication is essential for the smooth operation and longevity of PTO shafts. Follow the manufacturer's recommendations regarding lubrication intervals and use the recommended lubricant type. Apply lubrication to the universal joints, CV joints (if applicable), and other moving parts as specified. Regularly check for adequate lubricant levels and replenish if necessary. Ensure that the lubricant used is compatible with the shaft material and does not attract dirt or debris that could cause abrasion or damage.

3. Cleaning: Keep the PTO shaft clean and free from dirt, debris, and other contaminants. Regularly remove any accumulated dirt, grease, or residue using a brush or compressed air. Be particularly diligent in cleaning the universal joints and areas where the shaft connects to other components. Cleaning prevents the buildup of abrasive particles that can accelerate wear and compromise the shaft's performance.

4. Guard Inspection and Maintenance: Check the protective guards and shields regularly to ensure they are securely in place and free from damage. Guards play a critical role in preventing accidental contact with the rotating shaft and minimizing the risk of injury. Repair or replace any damaged or missing guards promptly. Ensure that the guards are correctly aligned and provide sufficient coverage for all moving parts of the PTO shaft.

5. Torque and Fastener Checks: Periodically inspect and check the torque of fasteners, such as bolts and nuts, that secure the PTO shaft and associated components. Over time, vibration and normal operation can loosen these fasteners, compromising the integrity of the shaft. Use the appropriate torque specifications provided by the manufacturer to ensure proper tightening. Regularly verify the tightness of fasteners and retighten as necessary.

6. Shear Bolt or Slip Clutch Maintenance: If your PTO shaft incorporates shear bolt or slip clutch mechanisms, ensure they are functioning correctly. Inspect the shear bolts for signs of wear or damage, and replace them when necessary. Check the slip clutch for proper adjustment and smooth operation. Follow the manufacturer's recommendations regarding maintenance and adjustment of these safety mechanisms to ensure their effectiveness in protecting the driveline components.

7. Proper Storage: When the PTO shaft is not in use, store it in a clean and dry environment. Protect the shaft from exposure to moisture, extreme temperatures, and corrosive substances. If possible, store the shaft in a vertical position to prevent bending or distortion. Consider using protective covers or cases to shield the shaft from dust, dirt, and other potential sources of damage.

8. Operator Training: Provide proper training to operators on the correct operation, maintenance, and safety procedures related to the PTO shafts. Educate them about the importance of regular inspections, lubrication, and adherence to recommended maintenance practices. Encourage operators to report any abnormalities or concerns promptly to prevent further damage and ensure timely repairs or adjustments.

9. Manufacturer and Expert Guidance: Consult the manufacturer's guidelines and recommendations regarding maintenance practices specific to your PTO shaft model. Additionally, seek advice from experts or authorized service technicians who are knowledgeable about PTO shaft maintenance. They can provide valuable insights and assistance in implementing the best maintenance practices for your specific PTO shafts.

By following these maintenance practices, you can extend the lifespan of your PTO shafts, optimize their performance, and reduce the likelihood of unexpected failures or costly repairs. Regular inspections, lubrication, cleaning, guard maintenance, torque checks, and proper storage are all essential in ensuring the longevity and reliability of your PTO shafts.

pto shaft

Can you provide real-world examples of equipment that use PTO shafts?

Power Take-Off (PTO) shafts are extensively used in various industries, particularly in agriculture and construction. They provide a reliable power source for a wide range of equipment, enabling efficient operation and increased productivity. Here are some real-world examples of equipment that commonly use PTO shafts:

1. Agricultural Machinery:

  • Tractor Implements: A wide array of tractor-mounted implements rely on PTO shafts for power transfer. These include:
    • Mowers and rotary cutters
    • Balers and hay equipment
    • Tillers and cultivators
    • Seeders and planters
    • Sprayers
    • Manure spreaders
    • Harvesters, such as combine harvesters and forage harvesters
  • Stationary Equipment: PTO shafts are also used in stationary agricultural equipment, including:
    • Feed grinders and mixers
    • Silo unloaders
    • Grain augers and elevators
    • Irrigation pumps
    • Wood chippers and shredders
    • Stump grinders

2. Construction and Earthmoving Equipment:

  • Backhoes and Excavators: PTO shafts can be found in backhoes and excavators, powering attachments such as augers, hydraulic hammers, and brush cutters.
  • Post Hole Diggers: Post hole diggers used for fence installation often rely on PTO shafts to transfer power to the digging mechanism.
  • Trenchers: Trenching machines equipped with PTO shafts efficiently dig trenches for utility installations, drainage systems, or irrigation lines.
  • Stump Grinders: Stump grinders used in land clearing and tree removal operations often utilize PTO shafts to power their cutting blades.
  • Soil Stabilizers and Road Reclaimers: These machines use PTO shafts to drive the rotor and milling drums, which pulverize and mix materials for road construction and maintenance.

3. Forestry Equipment:

  • Wood Chippers: Wood chippers used for processing tree branches and logs into wood chips are commonly powered by PTO shafts.
  • Brush Cutters and Mulchers: PTO-driven brush cutters and mulchers are employed to clear vegetation and maintain forested areas.
  • Log Splitters: Log splitters that split logs into firewood often utilize PTO shafts to power the splitting mechanism.

4. Utility Equipment:

  • Generators: Some generators are designed to be driven by PTO shafts, providing an auxiliary power source for various applications in remote locations or during power outages.
  • Pumps: PTO-driven pumps are commonly used for agricultural irrigation, water transfer, and dewatering applications.

5. Specialty Equipment:

  • Ice Resurfacers: PTO shafts are employed in ice resurfacing machines used in ice rinks to maintain a smooth ice surface for ice hockey and figure skating.
  • Air Compressors: Some air compressors are driven by PTO shafts, providing a source of compressed air for various applications.

These examples represent a range of equipment that extensively relies on PTO shafts for power transfer. PTO shafts enable the efficient operation of these machines, increasing productivity and versatility across various industries.

pto shaft

How do PTO shafts contribute to transferring power from tractors to implements?

PTO shafts (Power Take-Off shafts) play a critical role in transferring power from tractors to implements in agricultural and industrial settings. They provide a reliable and efficient means of power transmission, enabling tractors to drive various implements and perform a wide range of tasks. Here's a detailed explanation of how PTO shafts contribute to transferring power from tractors to implements:

Power Source: Tractors are equipped with powerful engines designed to generate substantial amounts of mechanical power. This power is harnessed to drive the tractor's wheels and operate hydraulic systems, as well as to provide power for the attachment of implements through the PTO shaft. The PTO shaft typically connects to the rear or side of the tractor, where the power take-off mechanism is located. The power take-off derives power directly from the tractor's engine or transmission, allowing for efficient power transfer to the PTO shaft.

PTO Shaft Design: PTO shafts are designed as driveline components that transmit rotational power and torque from the tractor's power take-off to the implement. They consist of a hollow metal tube with universal joints at each end. The universal joints accommodate angular misalignments and allow the PTO shaft to transmit power even when the tractor and implement are not perfectly aligned. The PTO shaft is also equipped with a safety shield or guard to prevent accidental contact with the rotating shaft, ensuring operator safety during operation.

PTO Engagement: To transfer power from the tractor to the implement, the PTO shaft needs to be engaged. Tractors are equipped with a PTO clutch mechanism that allows operators to engage or disengage the PTO shaft as needed. When the PTO clutch is engaged, power flows from the tractor's engine through the power take-off mechanism and into the PTO shaft. This rotational power is then transmitted through the PTO shaft to the implement, driving its working components.

Rotational Power Transmission: The rotational power generated by the tractor's engine is transferred to the PTO shaft through the power take-off mechanism. The PTO shaft, being directly connected to the power take-off, rotates at the same speed as the engine. This rotational power is then transmitted from the PTO shaft to the implement's driveline or gearbox. The implement's driveline, in turn, distributes the power to the implement's working components, such as blades, augers, or pumps, enabling them to carry out their respective functions.

Matching Speed and Power: PTO shafts are designed to match the rotational speed and power requirements of various implements. Tractors often feature multiple speed settings for the PTO, allowing operators to select the appropriate speed for the specific implement being used. Different implements may require different rotational speeds to operate optimally, and the PTO shaft allows for easy adjustment to match those requirements. Additionally, the power generated by the tractor's engine is transmitted through the PTO shaft, providing the necessary torque to drive the implement's working components effectively.

Versatility and Efficiency: PTO shafts offer significant versatility and efficiency in agricultural and industrial operations. They allow tractors to power a wide range of implements, including mowers, balers, tillers, sprayers, and grain augers, among others. By connecting implements directly to the tractor's power source, operators can quickly switch between tasks without the need for separate power generators or engines. This versatility and efficiency streamline workflow, reduce costs, and increase overall productivity in agricultural and industrial settings.

Safety Considerations: While PTO shafts are essential for power transmission, they can pose safety risks if mishandled. The rotating shaft and universal joints can cause severe injuries if operators come into contact with them while in operation. That's why PTO shafts are equipped with safety shields or guards to prevent accidental contact. Operators should always ensure that the safety shields are in place and secure before engaging the PTO shaft. Proper training, adherence to safety guidelines, and regular maintenance of PTO shafts and associated safety features are crucial to ensuring safe operation.

In summary, PTO shafts are vital components that enable the transfer of power from tractors to implements in agricultural and industrial applications. They provide a reliable and efficient means of power transmission, allowing tractors to drive various implements and perform a wide range of tasks. By engaging the PTO clutch and transmitting rotational power through the PTO shaft, tractors power the working components of implements, providing versatility, efficiency, and productivity in agricultural and industrial operations.

China wholesaler Custom Large AISI 4340 Cast Iron Long Mild Steel Rolling Mill Transmission Propeller Pto Drive Shaft  China wholesaler Custom Large AISI 4340 Cast Iron Long Mild Steel Rolling Mill Transmission Propeller Pto Drive Shaft
editor by CX 2023-08-30